2016 Ford Expedition: problems, recalls and what it’s worth
Known weak spot on this generation: 3.5L EcoBoost (1st gen) — cam phasers, intercooler condensation. 3 recall campaigns to confirm with a dealer. A lot of owner complaints, 22% about brakes.
A 1–2 second rattle on cold start-up, a stumble under boost after highway cruising in humidity. Ask about phaser or timing work.
Known problems on the 2016 Ford Expedition
3.5L EcoBoost (1st gen) — cam phasers, intercooler condensation $1,200–$3,500 to fix
If equipped with the 1st-gen 3.5 EcoBoost: a cold-start cam-phaser rattle (Ford revised the phasers and did a TSB), and a hard-throttle stumble/misfire in humid weather from condensation pooling in the intercooler. Timing chains and the water pump (internal on some) also wear.
Check for: A 1–2 second rattle on cold start-up, a stumble under boost after highway cruising in humidity. Ask about phaser or timing work.
Basis: Ford cam-phaser TSBs; NHTSA condensation complaints; class actions
Known patterns for this year and model, not findings about one car. A well-kept example may already have had the fix. Costs are rough US shop prices.
2016 Ford Expedition recalls
NHTSA lists 3 recall campaigns for the 2016 Ford Expedition. Repairs are free at a dealer for the brand, and a dealer can confirm by VIN which were already done.
- Visibility & wipersFire risk
Front blower motor failure can increase the risk of a vehicle interior fire.
Details 22V648000
Ford Motor Company (Ford) is recalling certain 2015-2017 Ford Expedition and Lincoln Navigator vehicles. The front blower motor located behind the glove box may fail.
Fix: Dealers will replace the front blower motor assembly, free of charge. Owner notification letters were mailed August 4, 2023. Remedy parts are expected to become available in the second quarter of 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S56.
- Driver-assist systems
A rearview camera that displays an inverted, distorted, or blank image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.
Details 25V572000
Ford Motor Company (Ford) is recalling certain 2015-2019 Lincoln MKC, Mustang, F-350 SD, F-250 SD, F-450 SD, 2015-2017 Lincoln Navigator, Expedition, 2015-2018 Edge, Transit Connect, 2016-2019 F-550 SD, Transit, 2017-2019 Econoline, and 2019 Ranger vehicles. The rearview camera may display a distorted, inverted, or blank image when the vehicle is in reverse.
Fix: Dealers will inspect and replace the rearview camera as necessary, free of charge. Owner notification letters were mailed January 13, 2026. Ford owners will receive letters in phases, beginning January 2026 and June 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S89. This recall expands previous NHTSA recall number 25V270. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning September 8, 2025.
- Brakes
A loss of brake fluid may result in a change in brake pedal travel, increased pedal effort and reduced front brake function, requiring greater effort and distance to stop the vehicle.
Details 22V150000
Ford Motor Company (Ford) is recalling certain 2016-2017 Ford Expedition, Lincoln Navigator, and 2016-2018 F-150 vehicles equipped with 3.5L Ecoboost engines. The brake master cylinder may allow brake fluid to leak from the front wheel circuit into the brake booster.
Fix: Dealers will replace the brake master cylinder. If the master cylinder is leaking, the brake booster will also be replaced. Repairs will be performed free of charge. An interim owner notification letter notifying customers of the safety defect were mailed on April 29, 2022. Owner notification letters were mailed April 29, 2022. This recall is an expansion of NHTSA recall number 20V-332. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S11.
2016 Ford Expedition safety investigations and free repairs
No open safety investigations.
No warranty extensions listed.
Source: NHTSA, Sep 24, 2026.
2016 Ford Expedition safety and fuel
From NHTSA’s crash tests and the EPA’s fueleconomy.gov.
What owners complain about
216 complaints filed with NHTSA for this year and model, which is a lot.
Share of complaints that mention each area. One complaint can mention several.
Other Ford Expedition years
2010 2011 2012 2013 2014 2015 2017 2018 2019 2020 2021 2022 2023 2024
Printable inspection checklist · Out-the-door price calculator