2016 Hyundai Santa Fe: problems, recalls and what it’s worth
NHTSA has 1 open defect investigation (not a recall). Known weak spot on this generation: Theta II 2.0T / 2.4L GDI engine. 3 recall campaigns to confirm with a dealer. A lot of owner complaints, 65% about engine & cooling.
Cold-start knock/rattle that fades as it warms, oil consumption, a check-engine light for the knock sensor. Confirm the KSDS software recall was performed and ask whether the engine was ever replaced.
Known problems on the 2016 Hyundai Santa Fe
Theta II 2.0T / 2.4L GDI engine $4,000–$7,000 to fix
If equipped with the 2.4L or 2.0T Theta II GDI (most were), this generation has a documented rod-bearing failure — knocking, then seizure or fire. Covered by huge recalls, a class-action settlement, and a knock-sensor software update (KSDS); a lifetime warranty applies to many, but only for the original-owner chain in some cases.
Check for: Cold-start knock/rattle that fades as it warms, oil consumption, a check-engine light for the knock sensor. Confirm the KSDS software recall was performed and ask whether the engine was ever replaced.
Basis: NHTSA recalls 15V568/17V226/others; Hyundai/Kia engine class-action settlement; KSDS campaign
Known patterns for this year and model, not findings about one car. A well-kept example may already have had the fix. Costs are rough US shop prices.
2016 Hyundai Santa Fe recalls
NHTSA lists 3 recall campaigns for the 2016 Hyundai Santa Fe. Repairs are free at a dealer for the brand, and a dealer can confirm by VIN which were already done.
- BrakesPark outsideFire risk
An engine compartment fire while parked or driving can increase the risk of injury.
Details 22V056000
Hyundai Motor America (Hyundai) is recalling certain 2016-2018 Santa Fe, 2017-2018 Santa Fe Sport, 2019 Santa Fe XL, and 2014-2015 Tucson vehicles. The Anti-Lock Brake System (ABS) module could malfunction and cause an electrical short, which could result in an engine compartment fire.
Fix: Owners are advised to park outside and away from structures until the recall repair is complete. Dealers will replace the ABS multi-fuse, as necessary, free of charge. Owner notification letters were mailed May 31, 2022. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 218.
- Doors & latches
If the hood is not securely closed or the primary latch is inadvertently released and the secondary latch is not engaged, the hood could unexpectedly open while driving, increasing the risk of a vehicle crash.
Details 17V358000
Hyundai Motor America (Hyundai) is recalling certain 2013-2017 Santa Fe and Santa Fe Sport vehicles. In the affected vehicles, the secondary hood latch actuating cable may corrode and bind, causing the secondary hood latch to remain in the unlatched position when the hood is closed.
Fix: Hyundai will notify owners, and dealers will replace the secondary latch cable, free of charge. The recall began on August 4, 2017. Owner's may contact Hyundai customer service at 1-855-671-3059. Hyundai's number for the recall is 163.
- Seat belts
Without a warning to remind the front seat occupants that their seat belts are not buckled, they may forget to buckle their seat belt, increasing their risk of injury in the event of a crash.
Details 16V145000
Hyundai Motor America (Hyundai) is recalling certain model year 2016-2017 Santa Fe vehicles manufactured September 1, 2015 to February 12, 2016. In the affected vehicles, the wires in the front seat belt buckle harnesses may be damaged by the seat's height adjuster mechanism, resulting in a failure to provide an audible warning when front seat occupants do not fasten their seat belts. As such, these vehicles fail to comply with the requirements of the Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection."
Fix: Hyundai will notify owners, and dealers will inspect and reroute the wires in the front seat belt buckle harnesses to their proper locations, as necessary, free of charge. The recall began on April 27, 2016. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 141.
2016 Hyundai Santa Fe safety investigations and free repairs
Under investigation (not a recall):
- Hyundai and kia abs module fires since Nov 2023
Ask the seller if the car has had this problem.
Free repairs to ask about (warranty extensions):
- Airbags: Certain 2012 – 2017 model year Accent, 2012 – 2017 model year Azera, 2013 – 2018 model year Santa Fe Sport, 2013 – 2019 model year Santa Fe, and 2012…
- Engine: Certain Santa Fe / Santa Fe XL (NC) vehicles equipped with 3.3L Lambda II GDI engines may exhibit abnormal engine noise or damage.
- Warranty extension: Some vehicles may exhibit a loss of connectivity or interruptions in the middle of using Bluelink Service functions.
A dealer for the brand can check these by VIN.
Source: NHTSA, Sep 24, 2026.
2016 Hyundai Santa Fe safety and fuel
From NHTSA’s crash tests and the EPA’s fueleconomy.gov.
What owners complain about
236 complaints filed with NHTSA for this year and model, which is a lot.
Share of complaints that mention each area. One complaint can mention several.
Other Hyundai Santa Fe years
2010 2011 2012 2013 2014 2015 2017 2018 2019 2020 2021 2022 2023 2024
Printable inspection checklist · Out-the-door price calculator